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Quality Control & Quality Assurance (17.2)

Updated: 4 days ago

Chapter 17 - Achieving Quality Production

Lesson Objective: To understand how quality control and assurance work

 

Case study (p. 231)


Test yourself (p. 231)

 

There are mainly two approaches for achieving quality:

  • Control is based on inspection/checking of the completed unit

  • Assurance is the process of self-checking quality by the workers in charge of each process preventing and reducing faulty products.



Control, therefore, can be problematic:



  • Workers and inspectors live in a conflictual situation leading to a bad corporate culture (motivation);










  • Inspecting is a tedious job and demotivation leads inspectors to underperform on their jobs;












  • A faulty product might go through many different stages of production before being spotted (costly, time wasting process);











  • QC takes away from workers the responsibility over quality.











Quality Assurance, on the other hand, takes on a different approach to quality:

  • QA ensures that any raw materials or components required for production meet quality standards before going into production;

  • Every stage of the production process has a pre-defined quality standard;

  • QA starts at the product design: products are designed with the goal of minimizing quality issues (CAD);

  • There is a strong mentality of accountability in companies where QA is implemented: workers are responsible for quality over their own work.




As you understand now Quality Control takes on a more reactive approach to quality where Quality Assurance invests and aims for a reactive approach to quality.






The benefits of implementing Quality Assurance are tremendous for a business:

  • It boosts teamwork -> increases motivation;

  • Reduces costs by reducing waste and defective products;

  • As issues are found through production and not at the end it avoids wasting further resources;

  • Low to no costs of inspection;

  • Brings marketing benefits such as: reputation, and the ability to be awarded quality standards certificate (e.g. ISO).


 

Case Study (p. 233)

Test Yourself (p. 233)

 

To-Do-List





  • Exam Practice Questions (p. 234)






 

October 1

Chapter 17 - Achieving Quality Production

Week 4

Lesson 10/11/12

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